1. Can I simply scale it up to achieve 12 or 15 L after boil in a 19L pot?(I've had too many extract boil overs as I was using a 8L pasta pot before and my ceran stove is a bit peaky) What is the safe limit for a boil for a 19L pot?
My safe limit for boilovers with my stove and the BigW 19L pot is 14L. I can turn my element to eleven and simply walk off - I think only once did I have a splash leave the pot - and I boil very vigorously. That said, some people report struggling with the boil and others about boilovers ... so it's the stove's wattage that counts.
Most of my batches have 3.5kg of grain. With my efficiencies, this gives me roughly 14L (pre-boil) of 1.050-1.060. By the end of the boil this is about 10-12L but then I dilute in the fermenter with cold tap water to an SG that most suits the recipe - say 1.044 for a Boh Pils (~17L) or not dilute it at all for a 1.075 IPA. Basically, my grain size it set, my volume isn't. Most brewers set their volume and tweak their recipe. High gravity brewing with limited resources is the other way round or your beer is compromised.
2. If buying a biab bag for the 19L pot what size do you recommend. I'm thinking the craft brewer one might be too big? Should I just start with a square of voile from spotlight?
The bag needs to be able to have the pot inside it. Read that again - I meant to type it that way. Big bags are no problem and will mean you can then use it for upgrading to a bigger system. If you buy the voile, it's 1.2m wide - so get 1.5m of it and use the offcuts to make big hop bags for the boil and little hop bags for keg hopping.
3. Is there a practical/cheap way to put a tap on the big w pot or is it more trouble than it's worth? The tack welded handles make me nervous if there is 15kg of boiling wort inside. I might yet make an investment in an urn but am on a budget after buying another surfboard.
I highly recommend using this technique to learn brewing. It's not a method to make beer as much as it's a method to learn how to make beer and to see if it's for you, the whole AG thing. Personally, I'd keep the Stovetop method simple and spend your money on a big urn or kettle.
4. How do I add pic to show with my name?
Go CTRL-F and search this page for "My Controls".