Whirlpool

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wes1977 said:
No sorry, I whirlpool cold.

I remove the chiller and leave it whirlpooling for about 30 mins.
Mark already alluded to it above and billygoat provided some good pics illustrating it, but I think whirlpooling cold might be the biggest problem you have. I stir by hand with a spoon instead of pumping, but I could never get a nice cone in my old pot (19 L BigW one) even with no fittings etc disturbing the flow. I recently got a much bigger pot (60 L, 44 cm diameter) and still the trub cone was pretty rubbish - so it might not have only been the pot size casuing the problem. There would kind of be a cone but it would spread out over the whole bottom as I drained, and I drained very slowly.

The last two batches I've no-chilled and the trub cones have been a lot better - fairly stable; the edges just started to break up while draining the last little bit of wort. Solution: make more wort next time so I can leave the extra ~500 mL behind. I think the cold break generally makes what cone does form unstable, so by the time you've drained enough wort that you can see it, it's all spread out and not cone-like any more.

So if you don't want to change your system to be able to whirlpool hot, I think the easiest solution is to make a bit more wort so you can leave more behind and not suck up as much hot break. At least that's what I did.
 
MHB said:
Hot break once has formed (and any that is going to form has by the time the wort has cooled to 90oC) it's a bit like snowflakes, they will settle. What determines the rate that they settle is described by Stokes Law, if you have a play with the variables turn out that the bigger the flock particles are the faster they settle.
By creating high sheer forces (turbulence...) inside some types of pumps or by frappeing the crap out of the wort, you will break the flock into smaller bits that will take longer to settle.
You would be better off replacing the 10mm crossbar with something like a piece of 50x150-200 flat sheet and not spinning the drill too fast, just a little faster than the liquor is rotating, ideally slowly increase the speed of the stirrer as the rotation of the wort picks up, or use a really big spoon.
Mark

Stokes Law, good read
attachicon.gif
stokes-equation.jpg
Nice post. Note that viscosity is in the denominator, so the sedimentation rate will be higher for hot wort than for cold. I'm not sure that's much of a problem though (or even a very large effect), you'd just have to let it settle a bit longer.
 
MHB said:
Hot break once has formed (and any that is going to form has by the time the wort has cooled to 90oC) it's a bit like snowflakes, they will settle. What determines the rate that they settle is described by Stokes Law, if you have a play with the variables turn out that the bigger the flock particles are the faster they settle.
By creating high sheer forces (turbulence...) inside some types of pumps or by frappeing the crap out of the wort, you will break the flock into smaller bits that will take longer to settle.
You would be better off replacing the 10mm crossbar with something like a piece of 50x150-200 flat sheet and not spinning the drill too fast, just a little faster than the liquor is rotating, ideally slowly increase the speed of the stirrer as the rotation of the wort picks up, or use a really big spoon.
Mark

Stokes Law, good read
attachicon.gif
stokes-equation.jpg
Thanks for that, really good info! Remember stokes law from uni, eek!

Thinking how small the Kaixin and similar pump heads and impellers are, wouldn't running through a pump to whirlpool be chopping up the break material similar to the round bar I've been using?
 
DJ_L3ThAL said:
Thanks for that, really good info! Remember stokes law from uni, eek!

Thinking how small the Kaixin and similar pump heads and impellers are, wouldn't running through a pump to whirlpool be chopping up the break material similar to the round bar I've been using?
Well there you go opening a whole can of worms, and just before lunch to.

Short answer is- Maybe. Pumps are designed to manage the liquid going through them in different ways, some pumps create very small sheer forces in the liquid, I have seen a demo of a pump used to pump live fish, but the smallest of those would cost a bit more then a new BMW.

A well made pump designed to handle hot liquids should be fine, some of the cheap products out there are exactly that cheap, lacking any other virtues. Problem is that we all have to make compromises, but if the pump isn't cavitating then its probably doing a pretty decent job, run it for as little time as you can to establish the whirlpool (should be only a couple of minutes) shut it down and let Stokes do his thing.
Mark

VS
Nothing like getting your head around an equation to help with defining reality.
I tend to run the pump while the boil is still in progress, sterilising the lines and CFC, shut down the pump, add BrewBright (as a slurry) and any flame out hops, put the lid on and go for a cuppa an a smoke.
As noted fastest settling when hottest, adding the BrewBright as a slurry, it looks like someone has dumped in a packet of croutons, huge flock particles form nearly instantly then drop like a rock, and the late hops wiz around with the wort for a bit and go to the bottom with the rest of the trub where I want it. Now if we can just find a way dial up the g a bit...
M
 
wes1977 said:
I whirlpool hot, is that my mistake?
i now whirlpool hot since i got a plate hx i have found to get perfect trub cone i need to eliminate all convection currents i insulate the kettle and leave lid on for the whole process until wort stops flowing out of the kettle. an accidental experiment i did i forgot to push the pick up to the floor of the kettle so lifted the lid to push it down as i lifted the lid and the steam escaped the perfect 5cm high cone fell apart before my eyes and mixed in with the 5cm of clear wort that was left all because steam was allowed to escape and convection created.i add brewbrite slury whirlpool by hand with a spoon then cover, insulate leave for 30 mins then run out into hx only opening the kettle once all wort collected.this is what works for for me.i tried pumps and drill things ect.
 
MHB said:
Now if we can just find a way dial up the g a bit...
M
Hmm, whirlpooling in a kettle in a centrifuge. I'm sure someone around here is crazy enough to try it.
 
Crazy as, I do have a little Alpha Laval continuous centrifuge, and yes I have tried it (years ago) and no it isn't worth it.
You can get very bright wort but you have to factor in the cost of a centrifuge, the extra time it takes to process the wort and the really small amount of extra wort you get, it just isn't worth it.
I have heard of some big (I mean really big) breweries sending kettle bottoms and lots of other waste (tank bottoms after lagering, waste from grain pressing and the like) to be processed in part by centrifugation but that had a lot more to do with waste water discharge than wort recovery. The solids can mostly be sold as animal feed, rather than being sent to waste at an ever growing cost.

Brewing and malting as industries are fairly profligate users of both energy and water, and produce quite a lot of BOD type waste, it is something to be aware of. Good design can save a brewery quite a lot in ongoing operational cost. If you pay any attention to what's happening in the world, I think we can all guess that the cost of energy, clean water and waste disposal aren't going to go down any time soon.
 
Awesome information in this thread. Thanks to everyone involved.

One question to throw out there: do people think that adding pellet hops in loose help or hinder trub cone formation, or alternatively makes no difference.
I use a hop bag, but would be interested to know if throwing them in loose may help form a tight trub cone. obviously there would be more crud in the bottom of the kettle though because the hops aren't removed via the hop bag.
The reason i ask is that some of the best photos of i have seen are of trub cones that are greenish in colour.
 
MHB said:
Fortunately Cold break isn't an issue for us, it is only a matter of concern if your malt and/or adjunct provides a very large protein load, if you are using good brewing ingredients and doing the basic processes properly you can forget about cold break.

Personally I go the some lengths to keep hot break out of my fermenters. Whirlpool, counter flow chill on the way to the fermenter, pitch yeast...
If you are using an immersion chiller it becomes a lot harder to tell where cold break ends and hot break starts. If you do a brew or two on your system and run the hot wort of to a no chill cube you should get a pretty good feel for how much you need to leave in the kettle to make sure you aren't drawing in the hot break, then just go with that and forget about the cold break.
MHB - this is something I haven't fully appreciated before.
I was under the impression that all break material has a negative impact on finished beer storage / flavour stability, clarity etc. as well as making it more difficult to rinse and re-use yeast.
For that reason I'd thought that in-line chillers (CFC and plate chillers used on the way to the fermentor) lead to all of the cold break ending up in the ferment and subsequent reduction in beer quality.

To date I've stuck to creating extra wort, whirlpooling by hand and immersion chilling and running the clear wort off to the fermentor (then recovering usable 'yeast starter wort' by leaving the trub etc to settle out in a jug in the fridge and decanting and freezing it for use later on). My aim was to leave behind all trub / break in the kettle.

I'm just upgrading to a new kettle and and revamping other parts of my system so am considering other options, particularly pump driven whirlpool and CFC.

Can you expand on the statement in red above .... i.e. when are the times that we should avoid cold break, and when is it OK to include it, plus whats the critical point that it becomes an issue for beer quality?
 
Alex.Tas said:
Awesome information in this thread. Thanks to everyone involved.

One question to throw out there: do people think that adding pellet hops in loose help or hinder trub cone formation, or alternatively makes no difference.
I use a hop bag, but would be interested to know if throwing them in loose may help form a tight trub cone. obviously there would be more crud in the bottom of the kettle though because the hops aren't removed via the hop bag.
The reason i ask is that some of the best photos of i have seen are of trub cones that are greenish in colour.
If you are whirlpooling effectively it wont matter if the hops are loose or not, well not to the trub but you will get better utilisation out of the hops if they are free to move around in the wort, I have seen as much as 20% better sighted but in my experience it is probably more in the 10-15% range. Mind you its a reasonable saving on bittering hops.
Not based on research but my impression is that a cone with hops in sticks together better a bit like reinforcing.


tilt said:
MHB - this is something I haven't fully appreciated before.
I was under the impression that all break material has a negative impact on finished beer storage / flavour stability, clarity etc. as well as making it more difficult to rinse and re-use yeast.
For that reason I'd thought that in-line chillers (CFC and plate chillers used on the way to the fermentor) lead to all of the cold break ending up in the ferment and subsequent reduction in beer quality.

Snip

Can you expand on the statement in red above .... i.e. when are the times that we should avoid cold break, and when is it OK to include it, plus whats the critical point that it becomes an issue for beer quality?
Wort needs to have a certain amount of protein in for a couple of reasons, one is that protein is a vital part of the pallet fullness of beer, too little and the beer tastes gutless, another is head retention, too little of the right molecular weight protein and the beer wont hold a head, a third is that its a vital yeast nutrient, too little and the yeast will struggle to reach the right population.
The important part about yeast reproducing in the wort is that it consumes some of the protein, ideally all of the lipids, sterols and fatty acids that it needs and that we don't want in the beer as well as all the Oxygen. If all these factors come together we get a clean wort with all the potentially stability reducing components removed, we also get a lot of healthy happy yeast that rill rip through the sugars in short order.

Proteins and there are potentially millions of different proteins in a wort, are very much a two edged sword we want enough of some and none of others, we group proteins by size and it turns out that the ones we want the least are the bigger ones that condense first and wind up in hot break soonest. The ones we want most are either still in solution or do form cold break but the yeast will quite haply pull that apart and eat it.
There is too much cold break when it starts to coat the yeast inhibiting its life cycle or it flocks in the fermenter stripping out iso-alpha acids. To get that much is nearly impossible unless you are using very low grade malt (American 6-row which needs low protein diluents) or lots of low grade adjunct. In effect if you are using decent quality brewing ingredients you can forget all about cold break.
If you think you are having problems with too much residual break, boil a bit longer, more of the higher MW proteins will condense earlier but all the proteins will be reduced by longer boil times, in lab testing after 6 hours hot break is still forming, just less of it and made up of smaller protein.
If your wort sample is bright and clear and the flock in it settles quickly to the bottom you would be on the right track, any turbidity that wont settle - keep boiling!

if you want to reuse the yeast, I would make a good clean wort, pitch a decent starter of healthy yeast and rack 24-48 hours after the start of ferment.
Any unused break material, hop fragments and dead yeast will be left behind, crop the yeast at the end of fermentation 4-5 days, keep all of the yeast cake it as it will be pretty dam pure yeast.
Mark
 
Thanks Mark - very useful description re the scale of too little vs too much break and the effects of each - and reinforced for me too that hot and cold break are parts of the same continuum, not distinctly separate things.
Your comment on boiling longer reminds me of Bamforths comments on boil vigour - something like needing enough turnover for the proteins to bash into each other to stick together and floc.
I have noticed more turbidity in my 55L. double batches before I started using a medium pressure reg with decent heat output to get a rolling boil.
Thanks for putting my mind at rest about cold break though.... now time to think about making that counter flow chiller.
 
If you see anything by Charlie - Read It, he is to my mind one of the best writers around.
Caveat being Standards of Brewing - nothing can make QA fun, but if you have to read about it (would rather have a root canal) even that one is probably the best introduction to the subject.

M
 
I've enjoyed his episodes on the Brewing Network but haven't chased his books yet. Might have to do so once I've worked my way through Gordon Strong's latest.
 
Been reading this thread with a lot of interest as I am a new Brewer and have yet to do an all grain (still getting all the gear together) I have an old keg that I have converted to a kettle with a half inch ball valve and a T shape hop filter that connects to the ball valve and sits at the bottom of the kettle around the periphery.
My question is can I just whirlpool by hand for a few minutes after the boil and then drain into the FV given that the hop screen is sitting nowhere near the middle of the kettle where the hop material etc will be sitting.
Oh I also plan to chill the wort via a reverse flow chiller as it transfers to the FV.
 
pcmax said:
Been reading this thread with a lot of interest as I am a new Brewer and have yet to do an all grain (still getting all the gear together) I have an old keg that I have converted to a kettle with a half inch ball valve and a T shape hop filter that connects to the ball valve and sits at the bottom of the kettle around the periphery.
My question is can I just whirlpool by hand for a few minutes after the boil and then drain into the FV given that the hop screen is sitting nowhere near the middle of the kettle where the hop material etc will be sitting.
Oh I also plan to chill the wort via a reverse flow chiller as it transfers to the FV.
This is my set up compression olive on the ball valve and 1/2 inch tube to the side. Never used a keggle so unsure how they go with trub cone due to cone shape bottom. But yes whirlpool by hand is fine start slow and get it up to a fast pace so u see a vortex in the centre then cover and walk away for half hour cool down the burner and stand also helpsImageUploadedByAussie Home Brewer1444041414.816331.jpg
 
Osprey, that's nice, a really tight trub cone. You might even be able to draw down a little more wort, I have ground off the bottom half of a couple of pick up tubes so they are laying flat on the bottom, reduces the wort height to about 6mm.
A flat bottomed pot really is the nuts, I don't think you can get as good a result in a keg or domed kettle.

Notice the complete absence of hop strainers/spiders, sieves, bits of stainless pot scrubber, T junctions... - just a well designed kettle and good brewing practice.
Mark
 
*** My successful whirlpool secret revealed here*** :)

My whirlpool technique is full ghetto - I just give the wort a firm fast stir with a spoon for about 30-40 seconds and then put the lid on and walk away. Here is the secret - DONT LIFT THE LID. I dont know if there is physics to back this up (ie air pressure or hydro dynamics) but this has brought me much success in an area where I used to always fail. By leaving the lid on the kettle until transfer to fermentor or cube (this theory works for both chill and no chill) is complete the whirlpool is much more successful.

How this was discovered: One day I had made a very light batch of beer (light as in EBC/color) and half way through my transfer (which was running clear) I lifted the lid on the kettle for a sneaky peek only to watch the cone of break and hops collapse and to then look over at my transfer line and watch it turn to mud (much to my dismay!). Right then and there the lesson was learned - DONT LIFT THE LID DURING TRANSFER.

Since doing this I have had major success just by whilpooling with a spoon for 30-40 seconds - both chill and no chill. Try it and see for yourself.
 
MHB said:
Osprey, that's nice, a really tight trub cone. You might even be able to draw down a little more wort, I have ground off the bottom half of a couple of pick up tubes so they are laying flat on the bottom, reduces the wort height to about 6mm.
A flat bottomed pot really is the nuts, I don't think you can get as good a result in a keg or domed kettle.

Notice the complete absence of hop strainers/spiders, sieves, bits of stainless pot scrubber, T junctions... - just a well designed kettle and good brewing practice.
Mark
will be grinding a flat spot on the bottom for sure good idea .The pick up was your handy work thanks again.
Troy
 

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