G'day Tyler
It is a phase fired controller. It reduces the average voltage by chopping off some part of the sine wave each time it passes through zero volts. How much is chopped off is determined by the setting of the potentiometer. This works fine on a resistive load like the element in an urn. I got it from the sparkies at work who had made it in house years ago but weren't using it any more.
Right. So its like a massive light dimmer then. Cool, expensive, but cool
The last thing I want is to have a full rolling boil going and have the elements shit themselves. I have used others past horror stories and taken some precautions. Firstly, these do get way too much of a boil on and are susceptible to volcano-esque boil overs (2800w or around 14A is alot and quite frankly isn't legal on the supplied 10A plug <_< ) and the 1840-2000w element will give a much more calm boil. Legalities aside, and secondly, I didn't want to get halfway thru a boil and have one or both of the supplied elements shit themselves and have to resort to BjornJ's quick thinking from the above post (nice work BTW!!) So I went to Big Double Ewe and purchased a plastic corded kettle for the grand total of $7.90 and proceeded to bastardise it.
I dismantled it so I only had the element and rear housing left. Removed the switch mechanism and kept the internal boil dry protection (it works FYI) and supplied neon wired between the elements active and neutral (drilled a hole in the lower urn casing where the thermo is and mounted the neon there). I sucked it up and drilled a 40mm hole in the bottom of my currently working urn just to the side of the standard element housing. I needed to do a few mods to make the element screw up tightly against itself due to the thin wall of the urn. As it turned out, it works, really well and doesn't leak which is a real plus (duh?!)
Again, I know its been done heaps with the likes of the electricians nightmare, the Bucket O Death, but its just a thought for all you ppl out there that have purchased one of these and had or are worrying that the elements are about to shit it. As always, earth where applicable, or if unsure, please use a licensed sparky mate or family member... We are a dime a dozen :icon_cheers:
Cheers
Tyler
Photos:
Drilling into my working (gulp) urn
Bottom view of urn
Filing the burrs off
Silicon grommet in place
Rear view of dismantled element (the posts the screws go in to bring the two parts together were hacked down about 2 ish mm so they do up tighter together)
Rear of element assembly with switch removed and neon wires visible