Dave70 said:
You'd probably be well aware that much of China's manufacturing facility's are state of the art (I'm picking on them as they seem to be the modern day whipping boy equivalent of the Japanese' - Jap crap' - in the 70's). I had a chat with one of our customers who use to make a living importing building materials - carpets, tiles etc before every man and his dog got in on the act. He lays much of the quality control issues with Chinese made goods squarely at the feet of the clients commissioning the work.
Say for example you decide to flood the market with a new wave of mega blender that turns ordinary food into 'superfood'. You approach a manufacturer in China with your design, they nut out the details and then its on the the finer points. You could go with a heavy duty 1200 watt angler grinder style motor, high carbon stainless blades, chunky polyurethane coupling and so on.
But with the price point on these things being what it is, why bother chewing up your margin with quality componentry? Just work on volume, sell it for peanuts, give it a decent warranty and hope there's not to many comebacks.
Sound familiar?
Its not the Zhejiang provence electric blender, chopstick and sake manufacturing concern's fault you're a greedy corner cutting **** looking to make a fast dollar.
:icon_offtopic:
I worked with a Chinese bloke who had be in Australia for 10 years. He still struggled with English but was an engineer and generally hard worker. At the time we had bought a piece of equipment from a Australian manufacturing company with international recognition, and chose it over a US company. The Australian product was significantly cheaper but still a lot of money. I'm talking a decent bit of kit, well into 6 figures.
Installed, some support, and some problems.
A hydraulic ram gave up the ghost and required new seals. On the second occasion I got involved and assessed what was occurring (cylinders don't just poo themselves without a cause) and it was abundantly clear to me what the problem was. It was almost entirely due to poor manufacturing quality and there were a number of no-nos that I could see. In fact, I challenged whether the manufacturer had even engineered the design (and I use engineering in its correct sense, engineering is not manufacturing something). I requested the sister cylinder be opened and inspected and without going into it, the machine was taken out of service.
There were some Chinese characters inside the cylinder so I got my Chinese colleague on the case. Long story short, we chased the build back after much pushing and found the units were built in China. It was evident when challenged there was no engineering performed. We got new cylinders manufactured locally for 30% less than the imported rubbish. We then found out that the company paid
17% of the price they were selling it for. 615% markup.
After it all blew over I asked my Chinese friend how on earth something like this could happen. How could we get a cylinder that was of such poor quality, didn't have proper engineering done and was so phenomenally cheap to build? He basically said "In China, you can get anything made for price. Any price. We can make good things but people don't want that, they want cheap". I challenged that but he said "no, you make here for $200000, we can make it for $2000. They will find steel from a tip, will machine with old tools. It will work". On top of all this because there is no real need for warranty and the huge turnovers of goods if customers don't want their business, they go to another customer. Warranty? What are we going to do, sue them?
We're our own worst enemy ultimately. China makes money from selling things, and if we tell them what we want ($) them we get what we paid for. They don't see a problem with that.