I finally got a chance to brew and try out my home made hopstopper. I was sick and tired of wasting a couple of litres of wort every time to the spooge pile in the bottom of the kettle.
The stainless mash I had was rectangular so I folded it over to make a square 280x280mm then on the other three sides I just double folded the edge over with a pair of pliers and hammered it down. I left one corner open to fit the pickup tube in and secured it with some heavy copper wire. This picture is the underside showing the pickup tube which is just open on the end.
It was tight squeeze into the kettle but it sits nicely in the bottom, the pickup tube almost touches the bottom of the kettle. My kettle is the tall style 50l keg which are a lot more rounded in the base than the squat 50l ones I have noticed. The discolouration on the mesh is not from scorching, its where I previously used the mesh as a heat diffuser with an erlenmeyer on the gas stove.
To test it I brewed a batch of koelsch yesterday, I had 48L of runnings in the kettle and I figure there was about 44-45L in the kettle at flameout. The batch had 90g of pellet hops in the brew and two plugs. I whirlflocked the batch and started pumping wort through the CFC about 5minutes after finishing the boil. As I pumped out of the kettle the very first couple of hundred mLs were a bit cloudy but once the pump started pulling the hops down on to the mesh they formed a filter and it became crystal clear. Here is my dodgy washing machine mag drive pump setup which lets you check wort clarity at the same time!
After the boil I let the kettle cool down and took a few photo's, there is a little mark in the spooge/break material where I rubbed it with my finger to see how thick it was. It had built up to almost 1/2" thick in places.
With the kettle tilted over this is all that was left behind!
Cleanup was bit of pain as it is not easy to get out due to its size and the small opening I have in my kettle. It took quite a few blasts withe hose to clean it out, I think before I use it again that I will cut off the three corners so it is a bit more rounded and I can get it out of the kettle easily.
On the whole I am STOKED :super: :super:
No more wasted wort, I'll drink to that :chug: