crundle
I like beer
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So crundle, what changes did you find made the most difference to your efficiency?
I'm in a similar situation to the OP in that I've recently started biab and getting low efficiencies. Its gradually getting better though. I've gone from 55% on my first to 66% on my fourth. My biggest improvement came from a good thorough stir at the beginning and end of the mash.
At first I was using the element on the urn to keep the temperature stable, but this only heated up the grain at the bottom of the urn, which acted like a blanket trapping the heat, so my temps were in fact far too low above the grain bed. I switched to BribieG's method of wrapping the urn in a doonah and blankets for 90 minutes and found an immediate improvement in both efficiency and being able to target my final gravity.
Secondly, I learnt to pour in the grain and stir it in a way that did not give me any doughballs, so I wasn't wasting time stirring after the grain was poured in, losing temperature. This helped a fair bit too I feel, and allowed me to better target my mash temperatures.
Next I checked the thermometer I was using and found it was out by about 3 degrees, so that one went, and I learnt to calibrate my thermometers every now and then.
Next I began to target my boil by volume instead of time. My urn is lacking in guts on the boil, and if I were limited to a 90 minute boil, sometimes I would reach my evaporation rates and other times not, so now I put in 30 litres of water for each brew, mash, mashout, and then squeeze out the bag. I then work on sparging the grain bag in a bucket with how ever many litres of boiling water I am short of 30 litres in the urn. If I find I am at 27 litres, then I sparge the bag with 3 litres of boiling water in a bucket, and add the runnings to the urn and start the boil. It adds more boil time, but makes my brew day much more consistent.
I then boil the wort until I get to 27 litres in the urn, and THEN begin my one hour hops additions. Now the clock is ticking and the boil has to finish in an hour, but I will always get to a fairly consistent volume at the end of the hour, and fill my cube.
By boiling to volume and sparging to get back to 30 litres, I have found my efficiency is a fairly consistent 75% on most brews around 5kg grain bills, and doesn't drop too far below that for larger grain bills up to 9kg.
Taking comprehensive notes has been another big input into improving my brewing, as little things that may not appear at the time to be important can, on later reflection, turn out to be the key to fixing problems.
cheers,
Crundle