I wired my STC1000 up this weekend. Costs are as follows:
$26 STC1000 to my door.
$6 Plastic Jiffy Box
$7 2x 2m extension leads
$2 wire connector (cut it off at 3 terminals, leaving another 9 for future controllers).
$.50 2x home brews
Total $41 (Everything was from Jaycar)
Tools required
Drill with a drill bit slightly smaller than the extension lead diameter and another one to suit the temp probe relay wire
Hack/coping/pistol grip saw.
A sharp knife
A wire cutter (optional).
A small flat head screwdriver
First I taped around the footprint of the controller body on the front of the jiffy box, then I drilled holes in each corner to provide headroom for the hacksaw, then I cut out the hole and trimmed it down with a sharp knife. Next I drilled three equally spaced holes in the rear of the box to accommodate each of the mains leads and one smaller one on the side where the temp probe relay is closet to.
All I did was cut the two female leads, leaving 40cm (roughly) lead length with a knife, then stripped 15cm of the insulation off (including one of the male lengths). Then I used wire cutters to strip 2cm of the insulation off each mains wire for all leads. Then I stripped back the uneeded male lead and cut out a few donor wires of colours matching their applications. You'll understand why these are needed when analysing the wiring diagram. Then it was just a matter of playing dot-to-dot, using the screwdriver to secure each terminal. I simply braided wire junctions together before inserting into each terminal.
I deliberately left the lead holes too small and whittled the insulation down on the leads so that I could force them through. Then I just wrapped the lead in electrical tape on the inside to provide a shoulder that would prevent them being able to be pulled through, not that you could do so by accident anyway as they were extremely tight fitting. I did the same for the temp probe wire, which sat a lot looser in the hole.
I will probably glue the contoller face to the box soon, but I cut the hole so that it fits quite tightly for now.
I was over-cautious, being not so electrically minded, and the whole process took around an hour. The unit works perfectly and the temp sensor is operating at the right temp straight out of the box (1 degree +/-), but I will attempt to calibrate to 0c using an ice slurry anyway. I confirmed the temp by comparing to my body temp with a body temp thermometer
Hope this helps someone.