Tony - I drive my element off a 10A mechanical relay. The PID can control either its SSR output, or be set to control the inbuilt "alarm" relays. I just set-up a 12V control loop through the PID relays and into the 10A relay, which handles the 240V stuff.
In a separate PID - I jiggered with it and replaced the internal 3A mech relays with 12A ones. I don't need a separate 12V power source on this unit. They both work very well. I run them on a 2 second control period for the HERMS and a 10-15 second control period when I am using them to control fermentation tempertures inside my fridge (for my set-up PIDs are vital for fermentation temp control, on/off wouldn't do the trick)
Rook - I've never had any system but a HERMS, so I cant comment on "improvement" but the reasons I went with a HERMS in the first place were these.
1/ - I wanted to be able to make any beer to any recipe - so if the recipe called for a step mash, or an infusion, or a decoction, or certain L:G ratios, I wanted to be able to do it. No limits, no compromises. For that I needed a mash tun that could have heat added. So it was direct flame, HERMS or RIMS.
2/ - I want absolute control over my temperatures. While not everyone is convinced that 0.5 of a degree makes a difference, I think it does and I don't want it to be an issue. If the recipe (someone elses or mine) says 56-62-71-78 those are the exact temperatures I want. I demand absolute consistency from my brewing. That is my goal and that is what my system is being set up to achieve. I'm a long way off it yet - but thats what I want.
I picked HERMS - and its been pretty good to me. But I am changing to RIMS because I want even tighter control than I am getting with my HERMS. That might seem a waste of time and effort to some brewers, and well it might be, but when I can dial in 65.5 degrees and walk away knowing that thats exactly what I am getting... then I have the brewery that I want.
Lethal Corpse - I just re-read my last post replying to you. I was a bit of a dick. Posting too late at night and I improperly engaged my "don't be an arse" filter. Sorry about that.
Thirsty