We have no established baseline and there's been so many changes that it's hard to pin point any one thing.
Surprisingly enough the usual culprits here (temp control, sanitising) seem to be under control, or at least the OP seems to be on top of it.
You don't have to boil the whole quantity if all you're worried about is chlorine in your water supply, leaving it to stand for 24 hours will do that for you and be far less mucking around trying to get back down to temp. I also suggest that you go back and brew that first kit again - whatever you did that time seemed to work and you have some of the big ticket items down pat.
Try and reproduce that brew exactly, if you didn't use the hose, don't use the hose. If the brew comes out just as good or almost as good you know it's not your original process, but one of the things you've changed.
Given that the only consistent change I can see if your water supply (the dreaded hose, oh noes) and I would consider that the rest of your changes to be fairly low risk I'd take a gamble that that is your culprit.
You could even try the original kit with the hose - if it has the same problem it supports it being your problem; personally I think this is fraught with a touch of danger... it might be something else all together and this might end up being a false positive.
Personally, I'd try to copy brew 1 exactly the same and see if I got the expected outcome - that'll rule out most of the other variables (since you've pretty much covered all the basics) and you can move ahead from there knowing it isn't something small and hard to diagnose.
The devils advocate in me wants to know if all the kits were the same manufacturer, but that's more for interest sake than anything.