Batz
Batz Brewery...Hand crafted beers from the 'Batcav
- Joined
- 8/8/03
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My chesty died after several years of service so I needed to set up another, I thought I'll take a few pictures along the way which may help others doing the same.
Firstly I scored this 500lt second hand freezer, I have five taps and I like to have a few spare kegs and my reservoir for my flooded font inside. I found 500lt is an ideal size for my bar, when I had three taps I used a 320lt.
![DSCF2654.JPG DSCF2654.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44653-2c98d2d3abb072a3713c9bd89e85c0ad.jpg)
So here's the second hand chesty, cost me $160.00. Notice the panel on the lid RHS, this has a fast freeze button and an on indicator light. Care is needed when drilling through the top, there's also a light under the top.
![DSCF2655.JPG DSCF2655.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44654-f885da5612a296b8df730406e1d59e67.jpg)
If you drill and attach the font straight to the chesty lid the thin sheet metal will not hold if firm enough, it'll wobble around and look like sh*t. I use a couple of pieces of pine to strengthen it up. My chesty fits under my bar so it does not need to cover to whole lid.
![DSCF2656.JPG DSCF2656.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44655-ad52bb93997bd80aaa7607f1c6fa4415.jpg)
Screw down the pine at either end, measure up and use a 50mm hole saw to drill the mounting hole. Drill through the timber and metal but stop before drilling through the plastic lining inside the lid.
![DSCF2657.JPG DSCF2657.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44656-858e075eefbb2bf8ee7d808c8f8fad6f.jpg)
Inside the top you can see the pilot hole from the hole saw, we want that as a reference the cut out a clearance hole for the mounting nut.
![DSCF2658.JPG DSCF2658.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44657-07b2c2cc8c5d366e480ac56fa77a3e12.jpg)
I used a 90mm hole saw to cut out the plastic but you can cut this easily with a hacksaw blade or Stanley knife. It can be a square opening.
The hole looks off center but it's not, the top was on an angle when I took the picture.
![DSCF2659.JPG DSCF2659.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44658-521be60297574c07530ddc3a8d1c3dd8.jpg)
A bit of beading to hold the drip trays.
![DSCF2664.JPG DSCF2664.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44659-3787d22a1916622b7c6dd112d25a4a91.jpg)
A little stain and varnish makes the pine look a lot better.
![DSCF2665.JPG DSCF2665.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44660-7c9c8390b1b786f091215bb31fbac327.jpg)
Font fitted
![DSCF2672.JPG DSCF2672.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44661-74e764abd6702b604a2b5f21402344c8.jpg)
Last time I fitted the gas manifold inside and found that a pain as the chesty needed to be opened to shut gas off and on. So this time I put it on the outside.
Firstly I scored this 500lt second hand freezer, I have five taps and I like to have a few spare kegs and my reservoir for my flooded font inside. I found 500lt is an ideal size for my bar, when I had three taps I used a 320lt.
![DSCF2654.JPG DSCF2654.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44653-2c98d2d3abb072a3713c9bd89e85c0ad.jpg)
So here's the second hand chesty, cost me $160.00. Notice the panel on the lid RHS, this has a fast freeze button and an on indicator light. Care is needed when drilling through the top, there's also a light under the top.
![DSCF2655.JPG DSCF2655.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44654-f885da5612a296b8df730406e1d59e67.jpg)
If you drill and attach the font straight to the chesty lid the thin sheet metal will not hold if firm enough, it'll wobble around and look like sh*t. I use a couple of pieces of pine to strengthen it up. My chesty fits under my bar so it does not need to cover to whole lid.
![DSCF2656.JPG DSCF2656.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44655-ad52bb93997bd80aaa7607f1c6fa4415.jpg)
Screw down the pine at either end, measure up and use a 50mm hole saw to drill the mounting hole. Drill through the timber and metal but stop before drilling through the plastic lining inside the lid.
![DSCF2657.JPG DSCF2657.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44656-858e075eefbb2bf8ee7d808c8f8fad6f.jpg)
Inside the top you can see the pilot hole from the hole saw, we want that as a reference the cut out a clearance hole for the mounting nut.
![DSCF2658.JPG DSCF2658.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44657-07b2c2cc8c5d366e480ac56fa77a3e12.jpg)
I used a 90mm hole saw to cut out the plastic but you can cut this easily with a hacksaw blade or Stanley knife. It can be a square opening.
The hole looks off center but it's not, the top was on an angle when I took the picture.
![DSCF2659.JPG DSCF2659.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44658-521be60297574c07530ddc3a8d1c3dd8.jpg)
A bit of beading to hold the drip trays.
![DSCF2664.JPG DSCF2664.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44659-3787d22a1916622b7c6dd112d25a4a91.jpg)
A little stain and varnish makes the pine look a lot better.
![DSCF2665.JPG DSCF2665.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44660-7c9c8390b1b786f091215bb31fbac327.jpg)
Font fitted
![DSCF2672.JPG DSCF2672.JPG](https://cdn.imagearchive.com/aussiehomebrewer/data/attachments/44/44661-74e764abd6702b604a2b5f21402344c8.jpg)
Last time I fitted the gas manifold inside and found that a pain as the chesty needed to be opened to shut gas off and on. So this time I put it on the outside.