One thing I learnt (the hard way) when I finished my kegerator was that "serving pressure" is not the same for every system. I have a chest freezer conversion with a collar, 4 kegs inside, 5mm ID lines at 2m lengths, chilled to 4C and 2 fans inside to keep the air circulating inside and I never force carb. Normal sounding system right? Yet if I leave it at the serving pressure I've read everyone using ie: 50 - 80kpa the kegs become over-carbonated to the point of me ending up with a schooner of foam and 1cm of beer after about 7 days.
So I set my regulator to around 10 - 20kpa, basically as soon as the needle lifts off the bar. Dont ask me why but only at this rate can I get good carbonation and the right sized head. :blink:
Maybe worth a shot?
Does your gauge creep up to way too much? Eg. If you set it at say 50kpa today, tomorrow its up to 110?